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Phase 1 expansion to the existing pharmaceutical facility in Baldoyle  comprised the construction of a new bespoke manufacturing facility alongside the existing.  The new facility will use existing site utilities and services which were upgraded to meet the requirements of the new plant.

An existing pilot plant to the front of the facility remained open for the duration of the works, and all associated plant , equipment and services remained ‘LIVE’ to serve this facility at all times.  The existing warehouse was redeveloped and refurbished. New offices, plant rooms, clean rooms , processing and packaging areas were provided with associated plant & equipment installed, tested and commissioned. 

The surrounding roadway & yard area was upgraded to provide new underground services including a storm water attenuation tank and a one way traffic system.  This  involved interface works with Irish rail to modify the buttress wall on the existing retaining wall to the embankment and track ballast on the Dublin to Belfast railway line.  

The works involved :

  • Enabling works i.e demolitions and alterations to the existing site including excavation to remove unsuitable fill material.
  • Complex temporary works to the existing facility.
  • Concrete pad foundations within the ground floor of existing warehouse to cater for new concrete floor to mezzanine deck.
  • Structural steel; New internal & external blockwork; partitions ;intumescent painting & fireproofing ; new cladding
  • Concrete stairs ; Steel stairs ; New doors both timber & steel ; windows, shutters and louvers ; repairs /alterations to existing roof & RWP’s; new resin floor finishes and coving;  ancillary fittings & fixture.
  • External siteworks & landscaping; tarmacadam, bollards, crash barriers etc .

Key Facts / Information:

Client M & W Group
Architect RPS
Civil / Structural Engineers RPS
M&E Engineer PM Group
Location Cootehill Co. Cavan